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High Precision Custom Aluminum Stainless Steel CNC Turning Lathe
Manufacturing
Parts Manufactures CNC Machining Parts
CNC machining is cost-effective, efficient, and precise. It also
utilizes fewer raw materials
compared to conventional machining.
Transitioning to CNC technology can lead to reduced errors, lower
production expenses,
and ultimately lower product costs, making it an economically attractive choice
for manufacturing
parts and products.
Product Details
CNC machining stands out for its efficiency and the minimal wastage
it generates. Thanks to its
precision and accuracy, properly designed parts rarely result in
faulty cuts, significantly reducing
the need to discard damaged components.
CNC machines excel at precise cuts and angles, minimizing material waste.
Here is a comprehensive overview of the most popular materials.
| The Most Popular Materials |
| Name | Characteristics |
| Aluminum 6061 | Good strength-to-weight ratio, excellent machinability, low
hardness |
| Stainless Steel 304 | Excellent mechanical properties, resistant to corrosion & acid, relatively difficult to machine |
| Brass C360 | High ductility, excellent machinability, good corrosion resistance |
| ABS | Excellent impact resistance, good mechanical properties,
susceptible to solvents |
| Nylon (PA6 & PA66) | Excellent mechanical properties, high toughness, poor moisture
resistance |
| POM (Delrin) | High stiffness, excellent thermal & electrical properties,
relatively brittle |
| Surface Finishes |
| Name | Applicable to | Machining marks |
| As machined | Metals, Plastics | Visible, light surface scratches |
| Smooth machining |
| Fine machining | Metals | Slightly visible |
| Polishing | Metals | Removed on primary surfaces |
| Bead blasting | Metals | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
| Brushing | Metals |
| Anodizing Type II | Aluminum |
| Anodizing Type III | Aluminum | Visible under anodizing |
| Black oxide | Copper, Stainless steel, Alloy steel, Tool steel, Mild steel | Visible |
| Powder coating | Metals | Removed |
| Brushed + electropolishing | Stainless steel | Removed on Primary surfaces |
Specialist Industries
CNC machining stands as a prevalent subtractive manufacturing
method, with a vast array of
industries relying heavily on its capabilities.
Prominent sectors that extensively employ CNC machining encompass
aerospace,automotive,
aviation, transportation, and various critical domains.
For instance, the aerospace industry demands the utmost precision
in crafting airplane components
to guarantee flawless functionality and adherence to design
specifications.
Company Profile
Where Does CNC Machining Offer the Best Benefits?
CNC machining provides its most significant advantages when the
following objectives are a priority:
1. Achieving greater precision in part manufacturing compared to
traditional methods.
2. Ensuring consistent and uniform dimensions in the produced
products.
3. Scaling up production to meet high volume demands.
4. Crafting intricate and complex designs efficiently.
5. Lowering overall manufacturing expenses.
How To Reduce CNC Machining Costs
Achieving cost reduction in CNC machining requires a comprehensive
approach that optimizes various
aspects of the manufacturing process.
By implementing the following cost-saving strategies, manufacturers
can enhance efficiency and
maximize their cost-optimization efforts:
1. Supplier Collaboration:
Collaborating with CNC machine suppliers is valuable for exploring
cost-saving opportunities.
Engage with suppliers to negotiate favorable pricing, especially
for bulk material purchasing.
Optimize supply chain logistics, improve delivery times, and reduce
transportation costs through
strong supplier relationships.
Collaborative efforts can lead to innovative solutions and
cost-saving recommendations based on
suppliers' expertise.
2. Design Optimization:
Designing parts for manufacturability is crucial to reduce CNC
machining costs.
Streamline the machining process by simplifying geometry,
minimizing tight tolerances, and reducing
the number of operations.
Collaborate with design engineers to optimize part designs for CNC
machining, reducing production
time, tooling requirements, and overall costs.
3. Material Selection and Standardization:
Careful material selection and standardization can yield
significant cost savings.
Choose cost-effective materials that meet specifications to reduce
material expenses.
Standardize material options across product lines to simplify
procurement, minimize waste, and
enhance machining efficiency.
4. Process Optimization:
Optimize the machining process by evaluating and refining various
aspects of production.
Focus on toolpath optimization, minimizing setup time, improving
machine utilization, and implementing
lean manufacturing principles.
Increase productivity and lower costs by optimizing toolpaths,
reducing unnecessary movements,
and implementing efficient work holding and tool change strategies.
Implement lean manufacturing techniques such as 5S, value stream
mapping, and continuous
improvement initiatives.
5. Automation and Robotics:
Integrating automation and robotics into CNC machining processes
enhances efficiency and reduces
labor costs.
Automated systems handle repetitive tasks, allowing skilled
operators to focus on complex operations.
Robotics facilitate precise and consistent machining, resulting in
higher-quality parts and reduced scrap.
Embrace automation and robotics to increase throughput, lower labor
expenses, and improve process
control.
By implementing these cost-saving strategies, manufacturers can
effectively reduce CNC machining
expenses while maintaining high-quality production, ultimately
gaining a competitive edge in the market.
